15+ Pit Boss Temperature Problems and Solutions!

Every product is independently reviewed and selected by our editors. If you buy something through our links, we may earn an affiliate commission at no extra cost to you.

Grilling with a Pit Boss smoker promises tantalizing flavors, but encountering temperature control problems can dampen the experience.

Fear not! This guide dives into the common temperature-related challenges Pit Boss users face and offers practical solutions to ensure your grilling adventures are filled with consistent and mouthwatering results.

Common Pit Boss Temperature Problems And Solutions

By following these troubleshooting steps, you can address and resolve any temperature issues with your Pit Boss grill.

Inaccurate Temperature Readings

If you’ve been experiencing temperature problems with your Pit Boss grill, one common issue is inaccurate temperature readings.

It can be frustrating when the temperature displayed on the grill’s thermometer doesn’t match the actual temperature of the cooking chamber.

There are a few reasons why this might happen, such as a faulty thermometer or a buildup of grease or debris on the temperature probe.

To solve this problem, clean the temperature probe regularly and consider using an external thermometer to cross-reference the temperature readings.

Failure To Reach Desired Temperature

Another temperature problem you might encounter is the failure to reach your desired cooking temperature.

If your Pit Boss grill is struggling to reach the set temperature, it could be due to various factors.

It could be that the pellets you’re using are of low quality, or there might be airflow issues within the grill.

To address this problem, try using high-quality pellets and ensure that the fire pot and auger are not clogged. You can also check the grill’s exhaust vent to ensure proper airflow.

Fluctuating Temperatures

Fluctuating temperatures can be a common challenge when using a Pit Boss grill. It can be frustrating when the temperature jumps up and down, affecting the cooking process.

Fluctuating temperatures can occur due to several reasons, such as pellet quality, poor insulation, or issues with the grill’s temperature controller.

To stabilize the temperature, make sure to use high-quality pellets, check for any leaks or gaps in the grill’s seal, and consider upgrading to a more advanced temperature controller if necessary.

Uneven Heat Distribution

One of the most frustrating temperature problems is uneven heat distribution across the cooking surface. This can result in unevenly cooked and disappointing meals.

Uneven heat distribution can occur due to various factors, including unevenly distributed pellets or a damaged heat deflector.

To solve this problem, ensure that the grill’s heat deflector is placed correctly and that the pellets are spread evenly.

Consider using a heat diffuser or rotating the food during the cooking process to achieve more even heat distribution.


Overheating is another common temperature problem that Pit Boss grill users might encounter. If your grill is consistently running hotter than the set temperature, it can result in overcooked food or even damage to the grill.

Overheating can occur due to a variety of reasons, such as a malfunctioning temperature controller, a faulty heating element, or an issue with the airflow.

To address this problem, check the temperature controller for any defects, ensure the heating element is functioning properly, and inspect the grill for any obstructions that may be affecting airflow.


On the other hand, underheating can also be a frustrating temperature problem with Pit Boss grills.

When your grill is consistently running cooler than the desired temperature, it can result in undercooked or raw food.

Underheating can happen due to factors such as a malfunctioning temperature controller, a damaged heating element, or a lack of fuel.

To troubleshoot this issue, inspect the temperature controller and heating element for any defects, ensure proper pellet fuel supply, and consider replacing any faulty components if necessary.

Temperature Spikes

Temperature spikes can be an undesirable temperature fluctuation that can impact the cooking outcome on your Pit Boss grill. These sudden increases in temperature can quickly burn or overcook your food.

Temperature spikes can occur due to factors such as pellet quality, airflow issues, or a malfunctioning temperature controller.

To prevent temperature spikes, use high-quality pellets, ensure proper airflow within the grill, and consider upgrading to a more precise temperature controller if necessary.

Temperature Swings During Windy Conditions

If you often grill in windy conditions, you might face temperature swings that can disrupt your cooking process.

Strong winds can affect the airflow within the grill, leading to fluctuating temperatures.

To minimize temperature swings, try orienting your grill in a way that shields it from the wind.

You can also use windbreakers or create a makeshift shelter to protect the grill from strong gusts.

Temperature Drift Over Time

Over time, you might notice a temperature drift in your Pit Boss grill. This means that the grill is gradually becoming hotter or cooler compared to the set temperature.

Temperature drift can happen due to factors such as pellet quality, wear and tear on the temperature controller, or the need for recalibration.

To combat temperature drift, use high-quality pellets, regularly inspect and maintain the temperature controller, and calibrate the grill’s thermometer when necessary.

Delayed Temperature Response

If you’re experiencing a delayed temperature response on your Pit Boss grill, it can be frustrating and impact your cooking process.

A delayed temperature response occurs when the grill takes longer than usual to reach the desired temperature.

This problem can arise due to factors such as a faulty temperature controller or a poor pellet-to-oxygen ratio.

To address this issue, check the temperature controller for any defects, ensure proper pellet fuel supply, and adjust the airflow to improve the pellet-to-oxygen ratio.

Thermostat Calibration Issues

Thermostat calibration issues can lead to inaccurate temperature readings and affect your cooking results.

If the thermostat is not calibrated correctly, it can show incorrect temperatures, making it difficult to control the grilling process.

To calibrate your Pit Boss grill’s thermostat, follow the manufacturer’s instructions or refer to online resources and tutorials.

It’s important to regularly check and recalibrate the thermostat to ensure accurate temperature readings.

Temperature Readings Affected By Lid Openings

Opening the lid of your Pit Boss grill during the cooking process can cause temperature fluctuations and affect the overall cooking time.

Each time the lid is opened, heat escapes, making it challenging to maintain a consistent temperature.

To minimize the impact of lid openings on temperature, avoid unnecessary lid openings and plan your cooking process in a way that reduces the need to check or flip the food frequently.

Heat Loss

Heat loss can occur during the grilling process, leading to uneven cooking and longer cooking times. Heat loss can happen due to issues with the grill’s insulation, gaps or leaks in the seal, or improper airflow.

To prevent heat loss, inspect the grill for any gaps or leaks and ensure that the grill’s seals are properly aligned and intact.

You can also consider using accessories such as heat diffusers or insulation blankets to improve heat retention.

Inadequate Preheating Time

Not giving your Pit Boss grill enough preheating time can result in temperature fluctuations and uneven cooking.

Preheating allows the grill to reach the desired cooking temperature and ensures consistent heat throughout the cooking process.

To avoid inadequate preheating, follow the manufacturer’s recommended preheating time and allow the grill to reach the set temperature before placing the food on the grates.

Faulty Heating Element

If you suspect that your Pit Boss grill’s heating element is not functioning properly, it can lead to temperature problems.

A faulty heating element can result in inconsistent temperatures or complete failure to reach the desired temperature.

To troubleshoot this issue, inspect the heating element for any visible damage or signs of malfunctioning. If necessary, replace the heating element to ensure proper temperature control.

Damaged Temperature Probes

Damaged temperature probes can cause inaccurate temperature readings and affect the overall cooking process.

If the temperature probes on your Pit Boss grill are damaged or malfunctioning, it can lead to temperature inconsistencies.

To solve this problem, regularly inspect the temperature probes for any signs of damage or wear.

If necessary, replace the temperature probes with new ones to ensure accurate temperature readings.

Pit boss temp lower than setting – How to fix?

If your Pit Boss smoker’s temperature is consistently lower than the set temperature, it can be frustrating, especially when aiming for specific cooking results. Here are potential reasons why this issue might occur:

Thermostat Calibration:

The smoker’s thermostat might need recalibration. Over time, these devices can lose accuracy, causing the displayed temperature to differ from the actual cooking temperature.

Cold Weather Impact:

During colder weather, smokers can struggle to reach and maintain higher temperatures. Insufficient insulation or exposure to cold external conditions can affect the smoker’s ability to heat adequately.

Airflow Restrictions:

Blocked vents or dampers can impede proper airflow, resulting in reduced heat circulation and lower overall temperatures inside the smoker.

User Error in Temperature Settings:

Incorrectly setting the temperature on the control panel or misunderstanding the controls might lead to lower-than-desired cooking temperatures.

Faulty Temperature Probes or Sensors:

Malfunctioning temperature probes or sensors can provide inaccurate readings to the control system, leading to lower displayed temperatures.

Insufficient Preheating Time:

Not allowing the smoker sufficient time to preheat before placing food inside can result in lower temperatures initially.

Weak Heating Element:

A heating element that is wearing out or malfunctioning might not generate enough heat, causing lower-than-expected temperatures.

Improper Ventilation:

Inadequate vent adjustments or clogged air intake might hinder heat generation and circulation, resulting in lower temperatures.

To troubleshoot this issue:

Recalibrate the Thermostat: Refer to the user manual for instructions on recalibrating the smoker’s thermostat.

Check Airflow: Ensure vents and dampers are open and unobstructed to allow proper airflow throughout the smoker.

Inspect Temperature Probes: Check for any damage or blockages in the temperature probes and clean them if necessary.

Preheating: Allow extra time for the smoker to preheat adequately before placing food inside.

Maintenance and Cleaning: Regularly clean the smoker to remove debris or blockages that might interfere with proper heat distribution.

If the issue persists after troubleshooting, contacting Pit Boss customer support or a professional technician might be necessary to identify and address the underlying cause of the lower-than-set temperatures.

Why Is My Pellet Grill Running Too Hot?

Poor pellet quality is the number one cause of a pellet grill running too hot. Replace your pellets and clean out any sawdust from the hopper and auger tube to resolve temperature issues. Make sure the auger is turning and pellets are feeding into the fire pot.

Lid shut too soon after startup can also cause the grill to run hotter than desired.

How Do You Calibrate A Pit Boss Thermometer?

To calibrate a Pit Boss thermometer, follow these steps:

  • 1. Fill a glass with ice and add a little water.
  • 2. Insert the thermometer probe into the ice water, making sure it doesn’t touch the sides or bottom of the glass.
  • 3. Wait for the temperature reading to stabilize.
  • 4. Adjust the calibration nut on the back of the thermometer until the display reads 32°F (0°C).
  • 5. Remove the probe from the ice water and it should now be calibrated correctly.

Why Is My Pit Boss Temp Higher Than Setting?

The main reason for your Pit Boss temperature being higher than the setting is usually due to poor pellet quality. Try replacing your pellets and cleaning out any sawdust from the hopper and auger tube. Also, ensure that the pellets are feeding properly and that the auger is turning.

How Do You Regulate Pit Boss Temperature?

To regulate the Pit Boss temperature, ensure you have good quality pellets and vacuum any sawdust residue. Check that pellets are feeding into the fire pot and the auger is turning. Avoid shutting the grill lid too soon after startup.

Verify the smoker settings and make sure the temperature probe is working correctly.


If you’re experiencing Pit Boss temperature problems, don’t worry – you’re not alone. One common cause is poor pellet quality, so make sure to replace your pellets and clean out any residual sawdust. Additionally, check that your grill is set to the correct mode and that the temperature probe is working properly.

Remember, maintaining the right temperature for your Pit Boss smoker is crucial for achieving that perfect, flavorful BBQ. With these troubleshooting tips, you’ll be back to grilling success in no time!

Leave a Comment