Kamado Joe Gasket Replacement Guide For Optimal Performance

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Have you been using your Kamado Joe grill for too long? Then probably it’s time to renew the gasket.

The gasket is one of the most important parts of a Kamado-style grill to keep the heat sealed, right? What if it’s worn out over time and doesn’t offer the same sealing anymore?

On that note, you can check out some amazing Kamado Joe gasket replacements to upgrade your grill’s efficiency. 

5 Best Kamado Joe Gasket Replacements For Enhancing Efficiency

Here I go with the five best gasket replacement kits for Kamado Joe that upgrade the grill performance instantly. Out of innumerable options, I selected them based on their durability, heat resistance, value for money,  and efficacy.

Quick Decision Making Chart –

Key FeaturesKAMaster GasketBBQ Nomex GasketFireBlack34 Gasket
Item Weight4.8 ounces3.52 ounces2.39 ounces
Long15ft15ft15ft
Wide9/8″7/8″N/A
Thickness1/8″1/8″1/8″
The HallmarksLong enough, High-temp peel, Ultra fireproof material, Easy to install & Great compatibilityMade to last, Extra dense, Perfect fit, Won’t melt or burn and Value for moneyProfessional grade material, Made in USA, Easy to install, Great efficiency & Versatility
PriceCheck on AmazonCheck on AmazonCheck on Amazon

KAMaster High Temp Kamado Joe Gasket Replacement

If someone looks for the best quality Kamado grill accessories,  KAMaster should be the go-to brand for them. This is very much true for replacing the old gasket in a Kamado Joe grill. Like the name suggests, it’s a high-temp kit for higher heat resistance. 

Let’s look forward to the prime specifications of this rectangular gasket replacement. 

KAMaster High Temp Kamado Joe Gasket Replacement

Top Features

  • Built-in adhesive
  • No extra cut needed
  • Made with high-heat resistant materials 
  • Perfect for all Kamado grills including Classic and Big Joe
  • The 15 feet gasket is long enough to fit the base and the top lid

Check today’s price on Amazon

SpecificationsParameters
BrandKAMaster
MaterialFelt
ShapeRectangular
Length, Wide, Thick15ft, 9/8″, 1/8″

As you can see, this is an ideal replacement gasket for a Kamado Joe owner as the length, width, and thickness perfectly match the grill surface. So, this kit sufficiently matches both the base and the lid of your grill.

Moreover, you need not cut the gasket to fit it into any Kamado model. The width is accurately designed to match the size of your Kamado grill. So, no more accidental tailoring errors anymore!

The next big thing regarding this replacement gasket is the material. Thanks to the high-temperature materials, this won’t burn or melt even while high-heat searing.

In fact, it lasts longer than the factory gasket. Can you imagine? 

Talking about the seal, you can’t expect better. I mean you literally see no smoke leakage to provide precise temperature control. Certainly, you are going to enjoy a better BBQing.

Pros

  • Optimal heat sealing without any leakage
  • Made of high-temperature fireproof material 
  • Easier to install with the self-adhesive backing

Cons

  • Could have been a bit thicker
  • You need to stretch it to cover a big ceramic grill
Also Read: Kamado Joe Charcoal Storage Ideas And Hacks With Expert Advice

High-Quality Replacement Gasket by BBQ Gaskets 

Secondly, I selected another high-quality Kamado Joe gasket upgrade from BBQ Gaskets to replace your old worn-out one. Whether you have a Joe, Primo, King, or Komodo model, it suits them all. 

Especially, the extra-dense construction fits all Kamado-style cookers without leaving any gaps. Let’s check the core amenities below.

High Quality Replacement Gasket by BBQ Gaskets

Top Features

  • Very easy to apply
  • Self-adhesive material 
  • Made of high-temp peel and stick
  • Perfect for all Kamado-style smokers
  • Made in the USA under expert guidance

Check today’s price on Amazon

SpecificationsParameters
BrandBBQ gaskets
MaterialLavaLock®
ColorGrey
Weight3.52 ounces

Compared to the KAMaster kit, this gasket replacement is even cheaper. But that doesn’t make it any less while upgrading your grill’s performance. 

With the perfect dimensions for all Kamado smokers, it does justice to the price tag by providing self-sticking backing.

Yes, you just need to adjust it to your grill surface. No extra messy adhesive spray is required. 

Apart from that, this gasket offers a tight seal to keep the heat and smoke inside the grill. Naturally, you enjoy high-heat grilling better. It also helps make your food tastier. 

Being engineered with hi-temp peel and stick, it doesn’t burn or melt while high-temperature smoking. 

And thanks to the extra dense materials, you need not cut it to match your Kamado grill size. It’s already in the perfect shape and size.

One thing to remember, it perfectly fits all your Kamado cookers except Vision.

However, if you are worried about longevity, then rest assured. This gasket is made to last with high-tech materials.

Furthermore, the manufacturers included extra material absolutely free of cost. This makes this kit even more cost-effective, isn’t it?

Best of all, you get expert customer support if any issues arise. Overall, it’s a deal you shouldn’t miss if you have a worn gasket in your Kamado grill.

Pros

  • Sticks easily 
  • Lasts pretty long
  • Very affordable price range

Cons 

  • Not as thick as the original Kamado gasket
Also Read: Kamado Joe Accessory Storage Solutions for Every Grill Master

FireBlack Easy-to-Install BBQ Smoker Gasket

As the name suggests, it’s literally a no-brainer to install this FireBlack BBQ gasket. The self-stick LavaLock adhesive does it all. You just need to peel off the sticker and paste the gasket on your grill. Even after frequent use of the Kamado, the adhesive doesn’t come out anytime soon.

The key features of this Kamado Joe gasket kit replacement are as follows-

FireBlack Easy to Install BBQ Smoker Gasket

Top Features

  • Resists temperature up to 1600F
  • Built-in professional-grade LavaLock adhesive
  • Made of high-quality stainless steel to last long
  • Fits small, medium, and mini BGE and Kamado grills
  • Offers a 15 feet long seal for maximum charcoal efficiency

Check today’s price on Amazon

SpecificationsParameters
BrandFireBlack
ColorBlack
Inner MaterialStainless steel
Long15ft

FireBlack designed and manufactured this gasket in the USA under expert guidelines. Therefore, it assures satisfaction by every Kamado owner as a gasket replacement kit.

Who doesn’t want to renew a year-old Kamado grill just by replacing the gasket? It exactly does the same by providing better sealing when you smoke, grill, or sear.

I cannot but mention the insanely high-temperature resistant materials which hold up to 1600F. Besides, it guarantees a better balance and heat control without any smoke leakage.

This 3/4× 1/ 8″ gasket is 15 feet long which is perfect for small, medium, or mini Kamado cookers.

Apart from that, it fits a BGE as well. And thanks to the durable material, you can use it for UDS or any other offset smoker lids.

If your old gasket has failed, you can try putting this new one in your Kamado grill. Surely, it will survive super high temperatures by increasing the grill’s efficiency. And yes, it’s quite budget-friendly.

Pros

  • Closes the lid softly and quietly
  • Keeps 99% of smoke inside the grill
  • The professional-grade adhesive makes the gasket stick easily

Cons 

  • It’s quite challenging to remove the paper backing of the gasket
Also Read: Kamado Joe Winter Storage Solutions – Expert Storage Checklist With Advice

Replacement Gasket by Aura Outdoor Products

On the fourth spot of the picks, let’s have a look at a Kamado replacement gasket by Aura Outdoor Products. Similar to the products above, it also offers a long-lasting stick to cut the cost. 

Besides, you can make your beloved Kamado Joe absolutely new by installing this gasket, thanks to its incredible fuel efficiency and wonderful heat control.

Replacement Gasket by Aura Outdoor Products

Top Features

  • Built-in peel-and-stick adhesive backing
  • Fits pretty well in any Kamado-style smoker
  • Very easy to apply with the instructions to install
  • Improves the fuel efficiency by holding heat and smoke inside
  • Long and wide enough to cover both the top and bottom of the dome

Check today’s price on Amazon

SpecificationsParameters
Dimensions7 x 6 x 1 inches
Weight4.8 ounces

Sometimes, you see the Kamado Joe gasket loose out of nowhere. Probably, the adhesive has failed or it’s worn out due to overuse.

What should you do now? Change the old gone gasket, for sure.

Actually, what does a gasket do in a grill? By resisting high heat, it blocks most of the smoke from exiting the cooking chamber.

Thus, a well-fitted gasket improves the cooking performance by assuring better temperature control. That’s what this gasket upgrade does for your Kamado cooker by bringing back stability in heat control. 

Even if you own a large BGE or Kamado Joe smoker, worry not. It is long and wide enough to seal the deal.

In fact, it’s wider than you actually need to cover a Kamado cooker. That leaves you with hesitation about whether to cut the outside edge or hang it over. 

In my opinion, lining up the outer edge makes it easier to put the bands back on.

Nevertheless, the best part is the peel-and-stick adhesive backing, I guess. Without any additional adhesive spray, you can just make the gasket stick to your grill by peeling the backing. And yes, this kit comes with the installation instructions as well.

Pros

  • Suitable for all Kamado and Egg-style grills
  • Lasts quite long, even longer than the stock gasket
  • Offers an excellent seal between the top and bottom of your grill

Cons 

  • A little wider than needed, you should trim it for a perfect snug fitting
Also Read: Kamado Joe Charcoal Basket vs. Kick Ash Basket: Which is Better for Grilling?

Quantfire Replacement Gasket For Kamado Joe

Looking for a replacement for your Kamado Joe junior gasket? You can check out this high temp grill gasket replacement kit at a very affordable budget. 

Besides, Quantfire makes gasket upgrades for Kamado Joe Classic, Classic l, and Big Joe as well. You can pick one according to the model you own.

Quantfire Replacement Gasket For Kamado Joe

Top Features

  • Easy to use with the peel-and-stick white backing 
  • A perfect fit for Kamado Joe Jr., no extra cut is required 
  • Made with flame retardant and high heat resistant material
  • Optimum sealing performance to enhance charcoal efficiency
  • Suitable width, length, and thickness to cover the base and top lid

Check today’s price on Amazon

SpecificationsParameters
BrandQuantfire
ColorBlack
Dimensions5.3 x 5.3 x 0.87 inches
Weight2.08 ounces

Quantfire is always a reliable name for offering durable Kamado Joe replacement parts. That’s why I hand-picked their gasket upgrade to renew an old Kamado grill with optimum sealing.

Truth be told, they offer one of the cheapest gasket replacements in the market without compromising the quality. 

Without any chemicals or adhesive sprays, you can easily install this kit by peeling the white backing from the adhesive side.

Naturally, you won’t make a mess while applying the gasket to your grill surface. Moreover, the manufacturers designed it with high-temperature-resistant materials. As a result, it doesn’t melt or burn. 

However, smoke-free leakage is one of the key amenities of an ideal gasket replacement. Thankfully, Quantfire passed the test with this self-stick gasket.

It offers optimal sealing without making the smoke leak.

Naturally, you get to enjoy a more precise temperature control which greatly influences your smoking results as well.

Best of all, it comes with adequate material to replace the top, bottom, and vent gasket in a Kamado grill.

Pros

  • Very affordable 
  • Quick and easy installation 
  • Sticks well on a ceramic grill for quite long

Cons 

  • This gasket is not dishwasher safe

How To Choose The Perfect Gasket Replacement For Kamado Joe

Follow the following things when you buy a gasket replacement for your KJ grill to replace the original one-

Material

First thing first, you should look for high-quality material for the Kamado Joe gasket. Only then it will last as long as the original one, sometimes, even longer than that. 

Also, it should be fireproof and built with flame-retardant materials. 

High-Heat Resistant

The gasket must be resistant to high-temperature. Otherwise, it will start melting during high-heat searing. 

On that note, you can go for the FireBlack High Temp BBQ Smoker Gasket that survives heat up to 1600F.

Built-in Adhesive

Whenever you try to put a gasket on the grill with an adhesive spray, you cannot help making it a mess.

That’s why experts always recommend choosing a gasket that has self-sticking properties. 

That means a gasket replacement with built-in adhesive is the best deal as it takes nothing but to peel and stick to be installed. 

Size and Shape 

When buying the perfect gasket upgrade for a KJ grill, the size and shape matter.

There are lots of dedicated gasket replacements for Kamado smokers in the accurate size. Go for those as you don’t need to cut them. Just peel off the backing and paste it on the grill. 

So, measure the length, width, and thickness of the existing gasket on the top, bottom, and vent precisely and then go for the replacement accordingly. 

Sufficient Sealing 

The key purpose of the replacement gasket is to bring back the heat control of the grill by providing optimal sealing performance. So, it must seal heat and smoke inside the cooking chamber.

If the gasket doesn’t offer adequate sealing, it’s a misfit for your KJ grill.

Kamado Joe Gasket Replacement Step-By-Step Guide

To replace your failed Kamado Joe gasket, you must follow the proper guidelines. Here is the step-by-step gasket replacement guide for your Kamado smoker-

  • First, you need to remove the old gasket material including adhesive. There shouldn’t be any material left.
  • Then you should brush the surface thoroughly including the dome and the edges. Remember, this might take some time. You can use glue remover, detergent, or alcohol to get rid of any sooty substances from the surface. 
  • Once the surface is clean, mark the accurate position where you want to install the new gasket. Then cut the material according to the measurements of the base, neck, and dome of your Kamado grill.
  • Peel off the back sticker of the new gasket and slowly apply it on the base. The new gasket material should line up with the interior edge for a proper seal.
  • Trim off the excess gasket if there’s any when it comes to the end of the base.
  • Follow the same method for replacing the neck and dome gaskets. 
  • Once you are done pasting the new material, leave the grill standing for 24 hours so that the gasket fully sticks to the surface. Then you can start cooking on your grill.

Conclusion

The gasket is an important part of a Kamado Joe grill, for sure. Thankfully, it doesn’t need replacement super often. 

Although it depends on the frequency of using the grill, you probably need to change the gasket every few years.

But whenever you replace it, do it right. That’s why I narrowed down your search for the best Kamado Joe gasket replacement with my top five picks.

Hopefully, now you can make an informed purchase with the reviews above.

Good luck!

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