What do you do when you see a fair amount of smoke leaking through the gasket seal of your BGE? First thing is to make sure the lid is in the right position. If the issue isn’t resolved, then you need to look for the best replacement gasket for big green egg.
Every product is independently reviewed and selected by our editors. If you buy something through our links, we may earn an affiliate commission at no extra cost to you.
No one wants their exclusive BBQ smoker like BGE to be useless only because of a ruined gasket. You can easily replace it and that’s what the article is about.
Today, I’ll be walking through the best options you have around you to get your big green egg working again.
7 Best Replacement Gaskets For Your Big Green Egg
To be honest, there are numerous options out there. Nonetheless, they’re not all suitable or long-lasting for BGE. That’s why I’ve created a list of the 7 big green egg replacement gaskets for you.
Quick Decision-Making Chart
|Key Features Comparison||Gold Standard High Heat Gasket||KAMaster Classic High Temp Gasket||Nomex High-Temp Gasket Kit|
|Adhesive||High-Temperature Adhesive||High-Temp Peel & Stick Adhesive||Highest Temp Self Adhesive|
|Best for||Big Green Egg||Big Green Egg & Other Kamado Grills||BGE, Med, Large, XL, XXL|
|The Hallmarks||Exclusive Golden Kevlar, Durability, High-Temp Material||High-Temp Material, Wear Resistance, Shockproof Design||Great Performance, Pressure Sensitive,|
|Special Feature||Stick Application||Premium Wire Mesh||Easy Installation|
|Price||Check on Amazon||Check on Amazon||Check on Amazon|
Gold Standard High-Heat Replacement Gasket with Adhesive
You ask anyone, and they’ll recommend you Gold-Standard Gasket from High-Que. It comes with a built-in adhesive, excellent quality, easy to use, and super well-written instructions. When you’re replacing your ruined gasket on your big green egg, you want nothing but the best.
Well, with this Gold Standard gasket, you can rest assured that you’re getting the best. The materials are excellent, to begin with. The brand uses fibers like American Kevlar and Nomex. These are very high-temp materials that ensure maximum efficiency on your grill.
- Excellent customer service
- Backed by a 2-year warranty
- Easy peel and stick application
- Gasket for top, bottom, and chimney seal
- Exclusive materials including Kevlar and Nomex
|Product Dimensions||5.5 x 1 x 7 inches|
|Item Weight||4 ounces|
|Thick||(3.6m x 22mm x 3.5mm)|
|Grill size||BEG Large & Ceramic Grills|
One thing all users are really happy about is the instruction they provide with the product. They couldn’t be clearer. You won’t face any difficulties following what the instructions say.
Besides, if you want efficient results, you must stick to what the manufacturer says about the process.
The gasket is long enough to cover the bottom, top, and chimney. As long as you follow their instructions, you’ll be able to stick the gasket without facing any inconvenience.
A 2-year guarantee is uncommon for something like a gasket. However, with Gold Standard gasket, you’re backed by a 2-year guarantee. I think that’s pretty solid proof that what they’re saying is true.
Besides, the customer service is excellent. If you face any problem or unfortunately end up with a defective product, they’ll be prompt to help you immediately.
- Premium-quality fibers
- Prompt customer service
- Easy to follow instructions
- Durable gasket for your big green egg
- The adhesive will stay in place even when the temperature is high
- You may have to replace it every two years
KAMaster Replacement High Temp BGE Gasket
KAMaster Gasket Kit is one of the most popular big green egg gaskets. It comes with superior mesh materials, locks the smoke inside with perfection, and the easy application process reduces your work to the minimum.
KAMaster is the second-best on my list. There are so many reasons to love this gasket. It features a different type of mesh material than ordinary ones. It’s wear-resistant, mildew resistant, doesn’t discolor and lasts longer than any other regular gaskets.
KAMaster offers different gaskets compatible with varying kamado grills, including Kamado Joe and Big Green Egg.
- Shockproof protection
- Self-adhesive premium application
- Long enough to cover the base and the lid
- Durable and can withstand high temperature
|Package Dimensions||6.14 x 5.87 x 1.81 inches|
|Item Weight||15.2 ounces|
The premium wire mesh makes sure that there’s no leak between the top and the bottom part. That means the smoke stays locked within, resulting in a more effective outcome.
The wire mesh is also heavier, so you won’t have to worry about its durability.
The gasket is self-adhesive, and there is no argument about the adhesive. It sticks well, and there’s no need to worry about damaging the glue with high heat.
The gasket itself is resistant to burning and melting. In addition, it offers excellent heat insulation, which is the whole point of getting a gasket.
Once you replace your old damaged gasket, you’ll notice the change in result immediately. Better thermal insulation leads to better temperature control to improve your cooking as a whole.
Make sure you’re using the right gasket for the right grill, or they may not be as effective as they’re with compatible models. Overall, it’s an affordable gasket for your big green egg.
- Affordable in price
- Lock the smoke inside
- Wear, burn, and melt resistant
- Keeps the temperature balanced
- Easily applicable by following instructions
- It may not be suitable for comparatively heavier grills
Ultra Performance High Heat Replacement Gasket Kit
As you can guess, this one is from the Big Green Egg brand itself. They’ve specifically made it for their grill, so it fits perfectly, keeps the smoke inside, and is easy to use. You’ve used the original gasket that came with your big green egg, right?
If you feel comfortable with that one and don’t want to mess up with it, you can go for this replacement kit offered by the brand Big Green Egg itself.
- Made in the USA
- Superior heat insulation
- Same material as the original one
- Exclusively made for Big Green Egg
|Manufacturer||Big Green Egg|
|Package Dimensions||4.8 x 4.1 x 1.1 inches|
|Item Weight||3.87 ounces|
|Fits||BEG Large, XL & Other Ceramic Grills|
The first benefit you’ll be getting from this one is that it’s created using the same materials as the original one. So, there are no experiments here. If you liked it the first time, you’d definitely appreciate it because they are the same.
On the downside, if you didn’t like the original one, you should skip this one. If applied carefully, this gasket can last really long. Besides, it offers excellent thermal insulation to keep the smoke inside and get your desired outcome.
It will cover and seal the base completely to prevent any smoke from escaping. All in all, it does what it advertises. However, there are one or two downsides you may want to be aware of.
For instance, you won’t be able to cover both the dome and the base with the length of the gasket you’re getting. Besides, the gasket is only suitable for large and extra-large big green eggs. So if you own a small or medium one, it’ll be of no use to you.
- Seals the dome perfectly
- High-temperature tolerance
- Locks the heat inside for better temperature control
- Features the same material your Big Green Egg came in
- Not long enough for both dome and the base
- Only for large and XL big green egg
High-Temp Complete Replacement Nomex Gasket Kit
LavaLock has always been on the top list of Big Green Egg users because of the gasket they offer. It’s an affordable kit, perfect for any-sized big green egg, and provides enough material so that you can cover all three areas of your big green egg.
Another fascinating product on our list is the LavaLock replacement gasket for your big green egg. It’s rich in all the features you look for in a gasket. In addition, it completes all the flaws you may find in other gaskets.
- Made in the USA
- High-temperature tolerance
- Suitable for any big egg green size
- Long enough for the whole kamado
|Manufacturer||Island Outdoor, LLC|
|Product Dimensions||6 x 6 x 0.9 inches|
|Item Weight||3.2 ounces|
|Fits With||Lg XL BGE|
Let’s talk about the additional features. Some gaskets are suitable for small and medium-big green eggs, whereas some are suitable for large and extra-large eggs.
Nomex gasket fits them all the same. You can expect to get a perfect fit for any big egg green size. That’s something you can’t find in every gasket.
Another feature you can’t miss is the length. Not all gaskets provide you with enough length to cover all three areas of your big green egg. With this one, you ensure that you won’t have to pay another penny to buy another gasket.
Last but not least, it all comes within your budget range. The gasket is a lot more budget-friendly than any other gasket available in the market. So, if you’re tight on budget, this is the best deal you can get.
Besides these additional features, Nomex also offers high-temperature tolerance, durable quality, heat lock, and high-quality self-adhesive for easy installation.
- Easy application
- Suitable for all sizes
- Long enough to cover every area
- No more smoke leakage with this one
- The adhesive may need some time and pressure to settle
BBQ Black Replacement TOTAL CONTROL Gasket
One of the most budget-friendly options you can get is the Total Control BBQ replacement gasket. It’s a versatile gasket that you can use for a variety of large and extra-large grills, it’s long enough to cover all areas of a kamado-style grill like akorn, kamado joe, or BGE, and it’s easy to apply.
Another exquisite budget-friendly option you can get is the Total Control replacement gasket kit for your big green egg. Even though you own a different kamado-style grill, this gasket will not disappoint you at all.
The features you get at this price range are hard to get.
- High-quality Nomex material
- Suitable with a variety of grills
- Compatible with large and extra-large big green eggs
|Item Dimensions||6 x 2 x 6 inches|
|Item Weight||3.2 ounces|
|Fits with||All BGE & Primo Grills|
For starters, the gasket is super easy to apply. You don’t need any extra adhesive at all. It comes with a simple ‘peel and stick’ option.
However, if you haven’t cleaned your former gasket properly or residues remaining, the adhesive may not stick well.
It’s only suitable for large and extra-large big green eggs. That may be a downside if you own a small or medium big green egg.
The gasket is fifteen feet long. You’ll conveniently cover all the areas, even on your extra-large big green egg. In fact, if you own a large one, you may find some extra to spare. There’s one little downside, though.
Compared to competitors, Total Control isn’t as durable as you want it to be. Expect to replace the gasket every year if you’re getting this. But let’s be honest, what else can you get in this low price range?
- Locks heat inside the grill
- Compatible with various grills
- Easy application with peel and stick method
- Not as durable as its competitors
Aura High Temp Replacement Gasket for BGE and Kamado Joe
If you’re considering the Aura replacement gasket for your big green egg, you’re getting fuel efficiency, easy application, and a perfect length for your large grill. On top of that, it comes at an affordable price range.
Aura is one of the most preferred brands among cooking enthusiasts for gaskets. With Aura, you’re ensured to get the perfect seal you expect from your gasket.
It’s an ideal option for you when you are determined to ensure fuel efficiency by cutting back the charcoal you’re using.
- Ensures fuel efficiency
- Cuts back charcoal usage
- Perfect for large-sized grills
- Easy application process with peel and stick method
|Manufacturer||Aura Outdoor Products|
|Package Dimensions||5.98 x 5.98 x 1.5 inches|
|Item Weight||4.8 ounces|
|Fits with||Large BGE & Kamado Joe|
Using a damaged gasket can reduce efficiency in many ways. For instance, it won’t be able to capture the smoke as you want. Besides, you’ll have to use a lot more charcoal than you need.
So, why waste money? With a proper gasket like the one from Aura, you can save by reducing charcoal usage. You’ll also save time on cooking.
The adhesive sticks well and holds up. You certainly won’t have to replace your gasket anytime soon. We all know how irritating it is to remove a damaged gasket.
Speaking of replacement, once you remove the old gasket, applying the new one is as easy as pie. You simply peel the cover and stick it on your grill.
Note that the use of the Aura gasket is not limited to your big green egg. Even if you’re using any other large-size kamado-style grill, it’ll work with the same efficiency. So, this is easily one of the best gasket for big green egg.
- Easy to stick using a simple process
- Makes sure that the smoke doesn’t escape
- Helps you to get perfect temperature balance
- You can save the amount of charcoal you use by using this gasket
- The length may be a bit short for extra-large grills
FireBlack34 BBQ Small Medium Smoker Gasket
If you don’t mind going for a cheaper option, consider this gasket from FireBlack. It’s suitable for your big green egg, and many other comes with an easy application process, and make your grill leakage-free to ensure maximum smoke inside the grill
FireBlack is the cheapest one on my list. If saving money is a big deal for you when shopping, you can go with this one with your eyes closed.
Note that low price doesn’t mean that you won’t be getting the features you get from a high-quality gasket. However, you can’t expect it to be as durable as others with a higher price range.
- Easy to stick
- Proper sealing
- Works for a variety of grills
|Manufacturer||Island Outdoor, LLC|
|Package Dimensions||8.03 x 7.17 x 1.3 inches|
|Item Weight||2.39 ounces|
|Fits with||All BGE|
You will get proper sealing on your grill for starters, which is the primary expectation from a gasket. In addition, the gasket comes with high heat tolerance.
So, no matter how much the temperature in your big green egg fluctuates, you can expect the gasket to contain the heat and smoke inside.
The adhesive is also high-quality. Hence it won’t get damaged by heat fluctuation. Besides, you can easily stick the gasket all by yourself. However, you may face difficulties while attaching the gasket if there are any remaining particles from the old one.
One thing you’ll find fascinating is that the gasket is compatible with a variety of kamado-style grills. You can easily go through the application process with a simple peel-and-stick method.
Overall, it’s an excellent gasket to get at an affordable price range.
- High heat tolerance
- Provides sufficient heat sealing
- Compatible with a variety of grills
- Comes within an affordable price range
- Not as much durable as others
What To Look Before You Buy Gasket Kit For Your Big Green Egg
Many people assume that they shouldn’t pay much attention when shopping for a gasket because it’s not something worth spending time on. However, I would highly recommend you check the following features before spending your money.
The most crucial aspect to consider while buying a gasket is its material. Manufacturers have upgraded their game from traditional wool to high-quality materials like Nomex, Kevlar, fiberglass, etc.
These materials are far better than wool and can lock the smoke without leakage. Besides, they come with excellent heat tolerance and can withstand a very high temperature.
So, ensure that the material you’re choosing is high-quality and will last in the long run.
Size is another determinant in this case. Some gaskets aren’t long enough to cover your big green egg. And some may not have the proper width. You want to stick to a product that’ll ensure the right fit regardless of what size big green egg you are using.
If you’re spending a fair amount of money, make sure that the gasket covers all three areas of your big green egg to ensure maximum heat retention.
The adhesive should be of high quality if you want an easy application. Besides, the better the glue, the better it will stick to the grill. It also determines how long it’ll stay stick to the grill.
For instance, if the glue quality isn’t good, it may not do well under high temperatures. Soon, you’ll notice that the gasket is coming off of the grill.
Other relevant factors to keep in mind are how durable the gasket is, price, and user reviews. Checking the user reviews is always a safe option to get an idea about how the product performs in real situations. It’s a good way to look above the marketing.
Gold Standard vs KAMaster vs Big Green Egg Replacement Gasket Kit
Even though multiple options are available in the market, users often tend to get confused between the Gold Standard, KAMaster, and Big Green Egg replacement gasket. It’s tough to make one better than the other.
The table below highlights their features for you to evaluate and compare them with ease.
|Topic of Comparison||Gold Standard||KAMaster||Big Green Egg|
|Material||Kevlar and Nomex||Fiberglass||Same as original|
|Length||12 feet||12.6 feet||–|
|Dimension||7/8 inch wide and 1/8 inch thick||1 ¼ inch wide||–|
|Compatible with||Big Green Egg- Large||Big Green Egg- Large, Extra-Large||Big Green Egg- Large, Extra-Large|
|Advantage||High-quality material, Proper sealing, easy application||High-quality material, burn resistance, shockproof||Same material as original, easy to apply, perfect sealing|
|Disadvantage||Comparatively less durable||Not suitable for heavier grills||Not lengthy enough for the chimney|
How To Replace Gasket – The Ultimate User Guide
Not following the proper way to replace a gasket can result in your loss. You can end up ruining your newly bought gasket within seconds.
Luckily for you, the process isn’t that hard. You can easily get rid of the old gasket and install the new one.
Let’s take a look at the procedure.
- The first step is to buy a new gasket. Always make sure you’re getting the right gasket. Check your grill and determine what size you need. Buy a gasket that matches your grill.
- Always make sure that your grill is completely cool before you proceed. Avoid changing the gasket if you’ve used the big green egg recently. Allow it to cool down to avoid any accident.
- Remove the upper dome of your big green egg. You will need a scraping tool to remove the old gasket attached to your grill. It may take some time to remove the gasket completely. Don’t be hasty, and make sure that you’ve got it entirely off of the grill.
- The next step is to take care of the remaining on the surface. You will notice that even though you’ve scraped off the gasket, there are parts that aren’t coming off. You’ll need to use acetone and a wire brush to clean it.
- If you don’t have acetone, you can also use isopropyl alcohol. However, avoid using any homemade or cheap adhesive remover. If there’s any adhesive remaining, the new gasket won’t sit properly.
- Let the BGE dry for about half an hour. You’ve used acetone or alcohol to remove the adhesive so allow the grill to dry for the new glue to stick properly.
- Once you’re confident that all parts of the old gasket have been removed, you can proceed to the next step. Take your new gasket and peel a little bit of the paper layer from one end. Make sure you don’t touch the glued side.
- Many people make the mistake of peeling the whole thing at once. It can cause uneven application, so avoid doing that.
- Now, start from the back. Attach the gasket and create pressure on top of it to ensure that it sticks to the surface. Be a little extra careful when bending the gasket. Make sure you’re covering the whole area. In addition, ensure that the gasket isn’t hanging over the inside part. If necessary, trim the extra parts of the gasket.
- Try to apply the gasket with one attempt to avoid damaging the glue. Re-applying the gasket may damage the adhesive and not stick properly.
- Repeat the same process with the dome.
How often does my gasket need changing?
It depends on a few determinants. For instance, the amount of heat you are using during smoking is one factor. If you often cook at high temperatures, you may need to change the gasket annually.
The gasket’s material also plays an important role here. If it’s robust enough to handle high heat, it may last up to multiple years.
Is acetone compulsory for cleaning the old gasket?
Acetone is required for removing the old adhesive from the gasket. The glue won’t come off if you don’t use acetone, and the new gasket won’t stick properly. However, you can also use isopropyl alcohol instead of acetone.
Many people don’t follow the instructions and fail to stick the new gasket. They end up blaming the product when the fault is clearly theirs.
At what temperature does a gasket melt?
Any gasket will melt around 1100 degrees F, regardless of what materials they’re made of. That’s why it’s better to keep an eye out when using high temperatures for cooking. Besides, the gasket can get burnt if you keep the lid on often.
What should I look for in a gasket?
Some basic features to check before buying a new gasket are size, material, adhesive, etc. Besides, check how heat resilient the material is before getting the gasket.
If you check these essential features, the rest doesn’t matter much. If you’re tight on budget, keep the price in mind too.
It’s not always easy to get the best of everything. However, you should do what you can in every field. Not everyone will pay the same attention to a thing like a gasket. Nonetheless, if you’re a true BBQ fan, you already know how important it is to get the best replacement gasket for big green egg. So, don’t compromise quality when it comes to cooking. Take your time to find the best gasket in the market for your big green egg, and always keep your grilling skills on the highest.